John deere gator clutch problems.

New guy with a problem. Have a Gator 4x2 I bought two years ago and have had few problems`. However, when checking the drive belts recently, I noticed that the bolt attaching the secondary clutch was loose, actually hanging out and held in placer by the exhaust pipe. Don't know how long it has been like that, but the machine still drives.Search Parts Catalog. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Find your owner's manual and service information. For example the operator's manual, parts diagram, reference guides, safety info, etc.3 posts · Joined 2020. #3 · Apr 2, 2020. thank you, I bought the gator used, I replaced the parts after the belt came off the first time, lost all the parts on the ground somewhere, bought new parts from JD and installed, the bolt holding clutch on came out after 40' and belt came off in about 100', I replaced belt and bolt and drove back to ...Clutch issues. Our Deere Rep stopped by the shop yesterday and I asked about some stuff to include the 825i and 550 clutch issues. According to him, there is a fix coming out for the drive clutches on the 825i that will either be a clutch/belt replacement or a rework of the clutch. As for the 550 clutch, it seems the last fix is working.Try throughly cleaning both clutch's with hot soapy water and or non chlorinated brake cleaner followed by compressed air. You will need to remove the dome cover on the primary clutch in order to clean properly. Also suggest you replace the belt. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work ...

Need help please clutch bolt and torque specs. It's likely that you need the JDG1641 if your Gators PIN is <-60000, there's a plate on the frame somewhere with your machine's part number. 50 ft/lbs for that bolt. Hospitality is making your guests feel at home even when you wish they were. No problem.

4) Dashboard and Display Malfunctions. To address the dashboard and display malfunctions in your John Deere Gator 835R, it is important to first identify the root cause. Common issues include malfunctioning gauges, non-responsive display screens, or erratic warning lights. Starting with a thorough inspection of the wiring harness, fuses, and ...Previous problems (14 months, 170 hrs) 1)Head gaskets blown -both. 2)parking brake cable broken. 2a)parking brake disc replaced during repair (faulty assembly at factory) 3)parking brake pin worked loose (separate from the snapped cable incident) 4) Shift cable broken. 5)4WD cable broken.

I fixed the John Deere gator shifting problem with a bicycle brake. It was a quick fix and I hope to design something even better in the future. I can’t bel...For the John Deere Gator 835r Clutch Problems or John deere Gator 855D clutch problems to function properly and last a long time, clutch issues must be fixed. You may reduce clutch wear and extend the life of your Gator's clutch system by following the troubleshooting steps and engaging in proactive maintenance practices including routine ...ProGator 2020A/2030A: John Deere Owner Information. We offer several options to finding owner information. Whether you use the operator manual and safety information that you received from your dealer at delivery time, you want additional information online or just want to contact your dealer, we are here for you.One of our 2030A Pro Gators is having clutch problems. There's not much in the tech manual- just the adjustment procedure for the cable. ... A forum community dedicated to John Deere tractor owners and enthusiasts. Come join the discussion about towing, PTO’s, reviews, attachments, modifications, troubleshooting, maintenance, and …Adjust the primary and secondary clutch. Check whether the pressure belt is damaged or not. Add some lubricant to slide properly. 6. Cold Weather Effect. This problem mainly occurs when you are in a cold region. Even if you drive your John Deere electric gator regularly, the cold weather may affect the engine.

Cut the threads and hex head from the 1/2" bolt leaving just the shank of approximately 3.37" long. Make both cuts square to prevent side loads during removal. Put the 1/2" shank into the hole first. Lube the 9/16-18 threads (I used anti-seize) and crank away. On edit: Author of the above narrative is @200mph.

825i secondary clutch problem. I have a customer with a new 825i that we have replaced the secondary clutch on twice in less than 300 miles. It appears that the secondary opens up too far when run at full throttle/top speed and then the sheave starts to shed metal, which shreds the drive belt. Customer was running at full speed on dry …

Write a review. Our fastest Mid-Size XUV with power steering. Easier shifting, with integrated park position. Electronic switch for instant 4WD engagement. Enhanced dash display for operation at a glance. STARTING AT: $15,999.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own.John Deere Gator Model Specific Discussions. Gator 550/560/590. ... 1 1 of 7 Go to page. Go. 7. A. Sticky XUV 590I Clutch, belt and CVT and other issues. Autodog61; Aug 24, 2022; 10 6K Nov 11, 2022. by saintdaniel. C. ... 2019 XUV590E idle, dying, intermittent starting issues. William Harris; Sep 24, 2021; 5 3KSo, your John Deere Gator is getting hard to shift. It sticks in gear and you can't get it out of gear. Well, it's not the transmission, it's the AM144323 CVT clutch. The fingers on the clutch basket warp and make the clutch spider stick in the slides, causing the clutch not to release all the way when the engine is idling.4319 posts · Joined 2015. #1 · Apr 28, 2018 (Edited) Hello all JD Clutch Doc is now a Venom Products dealer. They have the new performance shift kit for the 825i. Don't spend your time and money modifying 855D weights to lower your RPM's. The truth is the 855D weight mods hurt your performance. Venom's Rooster Adjustable Performance Kits will ...Gator 6x4 clutch issue. Jump to Latest Follow 21 - 40 of 48 Posts. 1 2 3. J. JDumford · Registered ... The M174026 belt is the correct belt for your application per John Deere Parts catalog. This belt cross referenced to a Gates belt is p/n 26G5401 which is 1395 mm or 54.921 in3 posts · Joined 2017. #3 · Jul 9, 2017. My 625 runs very rough after it sits for a while. After about 2 minutes to warm up the engine, it runs much better. I changed the main fuel filter, both spark plugs, changed the oil and filter but this did not help. The old plugs were black as if the engine is running too rich.

For the John Deere Gator 835r Clutch Problems or John deere Gator 855D clutch problems to function properly and last a long time, clutch issues must be fixed. You may reduce clutch wear and extend the life of your Gator's clutch system by following the troubleshooting steps and engaging in proactive maintenance practices including routine ...Only owned it for a week and was curious if this is normal. When in gear and from a stop - it takes some rpm to get it to engage and when it does its a fairly decent jerk. Not very predictable. That obviously led me to belive clutch was sticking so I contacted the Doc and am planning to send him the clutch for rework.What you really need to do this is a lot of HEAT to soften the Loctite on the set screw, but that step is not mentioned in the Technical Manual. The full pro...Lee 2018 JD 4044R OOS/440R loader, 2022 XUV560E Gator, 1939 JD model B, 2016 JD X380 Accel Deep 54", 2017 JD X570 Accel Deep 54" mowers. Frontier GM1072E finish mower, Frontier WC1105 wood chipper, JD 655 tiller, King Kutter 65" Box Blade, Frontier LR2072 Landscape Rake, Frontier PC1072 Cultivator, Frontier AP12F pallet forks, Anbo GR30-6-70 Grapple, Rankin 300 lb Spin Spreader, Cyclone ...Lee 2018 JD 4044R OOS/440R loader, 2022 XUV560E Gator, 1939 JD model B, 2016 JD X380 Accel Deep 54”, 2017 JD X570 Accel Deep 54” mowers. Frontier GM1072E finish mower, Frontier WC1105 wood chipper, JD 655 tiller, King Kutter 65” Box Blade, Frontier LR2072 Landscape Rake, Frontier PC1072 Cultivator, Frontier AP12F …

Jun 22, 2015 · Remove the cover, remove the center rwtainer bolt, thread in the tool and turn until it pops loose. Be ready to catch the clutch, then just peel the belt off and lift it out. Installation is reverse of removal, using the retainer bolt to draw it in place. Hope this helps. Doc the Clutch Man. Gator 825i. We would like to show you a description here but the site won't allow us.

Here is a picture of my Gator. The secondary/driven clutch is at the bottom and you can see the belt is at the very top when it's not running. You can also see how the primary/drive clutch has opened all the way letting the belt "fall" down to the shaft. It is not tight and the belt has some clearance on either side when it's at the bottom.Mar 1, 2015 · Noisy clutch. I have a 2013 825I that I bought new. It has 50 hrs on it now and has had 3 clutches counting the original. My dealer replaced the original clutch at 40 hrs. because it was getting hard to shift and jumping out of gear. I took it back to them last month after about 8 hrs use because of clutch noise especially when cold. Jul 1, 2023 · To rebuild a John Deere Gator 6×4 primary clutch using a rebuild kit, follow these general steps: 1. Consult the Gator’s service manual for specific instructions and torque specifications. 2. Remove the primary clutch from the vehicle, following proper safety procedures. 3. Clutch repair XUV590i. Machine has 30 hours on it, and the machine was not shifting unless I turned it off and then back on. I lived with this "fix" for a while. After having a new clutch installed, I notified John Deere and asked them for some sort of reimbursement for the part only. This was a known issue and no recalls were done by John ...The John Deere Gator 835M, a formidable off-road companion, thrives with attentive care. By addressing and preventing common problems, users can unlock the full potential of this robust vehicle. Remember, proactive maintenance and the occasional upgrade can transform potential pitfalls into mere bumps on the off-road journey.Noisy clutch. I have a 2013 825I that I bought new. It has 50 hrs on it now and has had 3 clutches counting the original. My dealer replaced the original clutch at 40 hrs. because it was getting hard to shift and jumping out of gear. I took it back to them last month after about 8 hrs use because of clutch noise especially when cold.There is still parts at jd sounds like a bearing failed. I have a similar problem on a Turf gator - when I split the transmission case, there was a bearing completely destroyed and as a result the idler gear is destroyed. JD Part prices are ~$250 for the gear BUT I think I found many alternate outlets for the parts by searching the JD alternate ...JD 850. I found a remanufactured Clutch for around $850 on Ebay. A new one from John deere will cost you an Arm, and a leg and another leg or close to $2000. The clutch is a 2 stage or actualy 2 clutchs in one, Drive line and PTO. You can just replace disks however, with the tractor split in two, I would do it all.As the nine speed increases, the primary (one on the engine) should close and the secondary should open. Also, make sure the belt and clutch sheave surfaces are dry. Since you previously had an oil seal problem, make sure it is not l asking again. Hope this helps. Doc the Clutch Man. Gator 825i. Like. M.

You can easily duplicate the JDG813-1 removal tool. Cut a 3" length of 1/2" un-threaded steel rod. Square off and de-burr the ends, but don't round them over. After removing the mounting bolt & washer from the end of the primary clutch, insert the rod into the crankshaft hole.

Mar 1, 2015 · Noisy clutch. I have a 2013 825I that I bought new. It has 50 hrs on it now and has had 3 clutches counting the original. My dealer replaced the original clutch at 40 hrs. because it was getting hard to shift and jumping out of gear. I took it back to them last month after about 8 hrs use because of clutch noise especially when cold.

MT Deere · Apr 23, 2024 · JohnnyDeeres replied 2d ago. 3. Load More. A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the discussion about troubleshooting, maintenance, repairs, modifications...Bradhill. 4319 posts · Joined 2015. #11 · Apr 27, 2022. Was there a cover on the Primary Clutch? 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen …John Deere 6X4 Gator utility vehicle clutch kit includes a new primary and new secondary clutch as well as a new drive belt. This clutch kit is for the John Deere 6X4 Gator that was manufactured from 1993 through 2004. The 1993 through 2004 gators will have rectangular headlights. If your gator has round headlights it is a T series gator and ...825i secondary clutch 1.jpg. 117.5 KB Views: 4,424. 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in cargo bed, Front and Rear LED auxiliary lighting (4" square 27 watt), Front and Rear CV Guards, Koplin Side Mirrors.For owners and operators of John Deere Gator utility vehicles, it is essential to understand the warning lights on the dashboard. This article provides key information about John Deere Gator warning lights, their meanings, and how to address them.By taking the time to review this comprehensive guide and follow its recommendations, vehicle owners can ensure that their vehicle remains in top ...Primary Clutch. Ok, gonna see if there's actually anybody reading any of these. Monday, I bought a 1999 Gator 4x2 with problems for the sum of $500. Main problem was engine would go to proper rpm, but machine would barely be moving. It didn't take a lot of troubleshooting to figure out the primary clutch sounded like a container of marbles when ...34 posts · Joined 2023. #4 · Nov 17, 2023. I just bit the bullet and bought a NEW "John" Deere clutch and belt off Amazon, so if it ain't right, return is pleasant. Don't know when I'll attempt the tear down. At the moment, just replaced the fuse box, installing second battery w/isolator. Installed front hitch plate and winch.“He who hesitates is lost.” This well-worn adage applies to Cautious Charlie clutching the steering wheel. “He who hesitates is lost.” This well-worn adage applies to Cautious Char...If your 825i Gator is not shifting into and out gear, the likely culprit is primary clutch not releasing as it should. Contact JD Clutch Doc for a long term solution with a lifetime warranty. For more information contact JD Clutch Doc at [email protected]. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab ...John Deere Gator Forum > John Deere Gator XUV 2011-20xx > XUV General Discussion John Deere Gator 2011 - ??? > Hard to get out of gear! PDA. ... Your problem is in your clutch, there is a DTAC solution that covers your problem. If your machine is still under warranty take it to your dealer, the solution is a new clutch. ...

G. gatorvirgin. 166 posts · Joined 2013. #4 · May 8, 2015. I have a 77 diesel 6x4 gator and was curious with your problem. Checking online blue smoke indicates the engine may be burning oil but there are several possible causes from poor fuel to oil leaking past the pistons. So hopefully you just filled up the tank with some crappy diesel.Powerful diesel engine with up to 4,000-lb (1,814 kg) towing capacity. Power steering. Cargo box with spray-in liner, brake and taillights. Maxxis® Bighorn® 2.0 Extreme Terrain Radial Tires with steel wheels. STARTING AT: $21,949.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own. Find a Dealer. View Product Brochure.John Deere Gator XUV 2011-20xx Threads / Posts Last Post XUV General Discussion John Deere Gator 2011 - ??? General XUV Discussion not covered in Tech: XUV 625i, 825i, 855D, 835 & 865 Lineup.6 x 4 braking problem. I recently purchases a 2003 6 x 4 diesel gator with 600 hrs. Put about 4 hours on it when it developed an extremely loud noise when brakes applied, with vehicle not wanting to stop. Have to turn key off to stop. Also trans grinds when shifting into gear. Do not know if these could be related.Instagram:https://instagram. female prison pen pals new yorkarmy ocs packet deadline 2023chelmsford power outagekenmore elite fridge parts 2. 200mph. 3949 posts · Joined 2014. #2 · Apr 20, 2020. You didn't damage it, but you are suffering from a very common problem with JD Gators in general. The Primary clutch is sticking. Basically as the clutch warms up during operation friction increases within causing the clutch halves not to fully disengage.Basic overview of Jon Deere Gator 835m Problems. Solves issues like a clogged radiator, a faulty thermostat, or low coolant levels. Resolving a clogged fuel filter, faulty fuel pump, or empty fuel tank can all solve issues with the Gator's fuel system. Check the transmission fluid levels, worn-out gears or bearings, and lastly the transmission. 610 sports radio houston podcastold gravely mowers for sale The water hydraulically pushes the clutch off. There are plenty of videos on the web showing how it is done on snowmobiles. (They are a bit easier to tip so the water stays in the blind hole. General steps: 1. Remove clutch bolt. 2. Tip gator so water will stay in thread hole. 3.4 posts · Joined 2021. #1 · Feb 16, 2021. I have a 550 S4. XUV that runs and idles great and even accelerates great at a idle. When you put it in gear it will crawl and low speeds. When you accelerate after you put it in gear it kills the engine. It looks like a clutch to me any ideas. Like. burleigh morton detention center My uncle has an older Gator 4x2 (not sure of the model number or year, we couldn't find it while looking) and he needs to replace the secondary clutch. He got it when he moved into a new house last year, and it needed a little work. One of the issues seems to be that the bolt holding the secondary/driven clutch to the transmission backed out ...The diesel weights will need to be shortened 1/4" to fit into the 825i clutch basket. These weights are hardened to the 1/4" stock removal will need to be removed with a mill or cut off wheel. Results: Clutch starts engaging at 1400 rpm. 2000 rpm = 5 mph. 2500 rpm = 9 mph. 3000 rpm = 17 mph. 3500 rpm = 25 mph.John Deere gator has faced problems like starting issues, vehicle running rough, fuel pump problems, clutch problems, or 4WD function problems. Behind all these problems, there are reasons. Maybe the injector or the fuel pump is dirty, or the wiring is wrong, the fuel may be contaminated or you are using the wrong kind of fuel, or maybe the ...